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Electric cable winch

ETSW-EX Safe and spark-free in explosive atmospheres - lifting capacity up to 3 t

Your advantages

  • Load capacities from 250 to 3,000 kg
  • Flexible modular design (modular principle)
  • Can be used as a pulling winch or lifting winch
  • Low maintenance due to lifetime lubrication
  • Protection class IP55 - 66, duty cycle 60 % - 100 %

Zones for gases / vapors

Zone according to ATEXAn environment in which an explosive atmosphere consisting of a mixture of air and flammable gases / vapors …
Zone 0... is present continuously or for long periods of time.
Zone 1... is likely to occur occasionally.
Zone 2... is not likely to occur or only for a short time.

Zones for dusts

Zone according to ATEXAn environment in which an explosive atmosphere consisting of a mixture of air and combustible dusts ...
Zone 20... is present permanently or for a longer period of time.
Zone 21... is likely to occur occasionally.
Zone 22... is unlikely or only present for a short time.

Areas of application:

  • Chemical, petrochemical and pharmaceutical industries and in research
  • Food and animal feed industry
  • Biogas plants, waste disposal companies and landfills
  • Paint shops, wood and metal processing companies
  • Rescue services, fire department

The versatility of this modular electric wire rope winch, coupled with maximum safety and reliability, makes it the ideal choice for demanding working environments where safety is the top priority.

Our ATEX-certified ETSW-EX cable winch complies with the strict standards of the ATEX Product Directive 2014/34/EU and the Machinery Directive 2006/42/EC and has been specially developed for use in explosive atmospheres.

Its main feature is its safe and spark-free operation, which is guaranteed by innovative safety features.

The cable winch has a variety of protective mechanisms that drastically reduce the risk of sparking and therefore potential ignition in environments with flammable mixtures of air, gases or dust.

This is achieved, for example, by special wire ropes with copper-plated load hooks that minimize electrostatic discharges. The electrical control unit in a pressure-resistant encapsulated housing also ensures safe operation.

Special surface coatings and antistatic materials ensure a further level of safety by minimizing the generation of sparks. Sophisticated ignition protection encapsulation and the use of antistatic materials such as plastics, paints or stainless steel make this cable winch a reliable choice in a wide range of industries.

Basic version electric wire rope winch ETSW-EX

Type ETSW-1D

250

500

750

1000

1500

2000

3000

Lifting force 1st layer (kg)

250

500

750

1000

1500

2000

3000

Lifting force 5th position (kg)

160

320

480

640

950

1270

1920

Rope Ø (mm)

5

6

7

8

10

12

14

Rope take-up 1st layer (m)

11

11

11

10

10

9

9

Rope take-up 5th layer (m)

75

75

75

75

75

75

75

Add. per 100 mm verl. Drum 1st/5th layer (approx. m)

4/25

4/25

4/25

4/25

4/25

4/25

4/25

ETSW-1D with standard speed

 

 

 

 

 

 

 

Speed 1st layer (approx. m/min)

8

8

8

8

8

8

8

Speed 5th layer (approx. m/min)

12

12

12

12

12

12

12

Motor power (kW)

0,37

0,75

1,1

1,5

2,1

2,6

4

ETSW-1D with two speeds

 

 

 

 

 

 

 

Speed 1st layer (approx. m/min)

4/8

4/8

4/8

4/8

4/8

4/8

4/8

Speed 5th layer (approx. m/min)

6/12

6/12

6/12

6/12

6/12

6/12

6/12

Motor power (kW)

0,25/0,37

0,37/0,55

0,55/1,0

0,7/1,4

1,1/2,2

1,5/2,5

1,5/2,5

ETSW-1D with fast speed

 

 

 

 

 

 

 

Speed 1st layer (approx. m/min)

12

12

12

12

12

12

12

Speed 5th layer (approx. m/min)

19

19

19

19

19

19

19

Motor power (kW)

0,55

1,1

1,5

2,1

3,2

4

5,5

Dimensions electric winch ETSW (basic model)

Dimensions (mm)2505007501000150020003000
L180087085096098011001150
L2460460460500500570570
B270320360400460550620
H295335410460550630700
LTR300300300300300300300
DTR658092105130155185
DFL155190220250310370430
LB430430430460460520520
BB1220250310350410500560
BB2---220280320380
DB11111111111515
Weight without accessories (approx. kg)356075110155240380

Limit switch / end position switch-off:
The limit switch with protection class IP65, designed as a spindle limit switch, is installed on the drive side as an extension of the drum axis to save space. In the basic version, the limit switch is designed with 2 contacts as an emergency limit switch. In order to prevent the emergency limit switch from starting up during operation, the limit switch is optionally available with 4 contacts to enable it to start up during operation. All 4 contacts are adjustable to allow the greatest possible flexibility of use. If an optional overrunning clutch is required, the limit switch is mounted on the opposite side of the operator.

Frame:
The frame essentially consists of two side plates connected to each other by threaded rods, which provide the necessary stability and are used to hold the drum and to mount or suspend the cable winch on the respective surface. The side plates are designed to accommodate both the drive unit and various accessory options. The functions of your winch can therefore be expanded at a later date, e.g. by adding a freewheel clutch.

Drive:
The cable winches in the ETSW series are available in the standard version as electric cable winches with a three-phase brake motor with an operating voltage of 3 PH / 400V / 50 Hz and a spur gear. Thanks to its duty cycle of 60% and protection class IP55, the winch is suitable for almost uninterrupted use under the toughest conditions, even outdoors.

An ETSW winch with other operating voltages or drive types is available on request.

Winch drum:
The standard version of the ETSW cable winch is initially designed with a smooth drum body. On request or if there are technical requirements (e.g. reducing the distance to the first deflection), we can also supply the electric cable winch with a grooved cable drum. Due to the modular design, every ETSW winch can also be converted from a smooth to a grooved rope drum after completion. It is also possible to obtain optional stainless steel versions or cable winches with multiple cable outlets.

Options:

  • Grooved rope drum
  • Extended rope drum
  • Limit switch
  • Rope pressure roller
  • Slack rope switch
  • Drum protection cover
  • Freewheel clutch
  • Handbrake release
  • C4 - Paintwork
  • C5 - Paintwork
  • Stainless steel version

Cable winch variants / designs:

  • Pulling winch
  • Hoisting winch
  • Traversing winch
  • Two and multi-part winches
  • Cable winch according to DGUV regulation 54
  • Cable winch according to DGUV regulation 17
  • Cable winch for the explosion-protected area

You can request more information about the ETSW electric cable winch here by e-mail.


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